Can our Lincoln warehouse keep reserve pallets nearby?

Yes, provided the layout preserves access to the rear loading face and separates pallet handling from the picking task. Reserve placement should shorten replenishment travel without obstructing either aisle.

Will open accessory cartons move through the lanes?

That depends on their bases, rigidity and loaded condition. Representative open cartons should be evaluated before the roller arrangement and shelf pitch are finalized.

Do all building-supply products need equal lane depth?

No; depth and lane allocation should follow stock held between replenishments. Slow-moving items may warrant shallower positions or another shelving arrangement.

What should we provide for an existing accessory-bay assessment?

Share frame and beam identification, dimensions, ratings and clear photographs. Physical fit alone does not establish component compatibility or acceptable loading.

Carton Flow Rack system inside a California warehouse

Lincoln, California

Carton Flow Rack in Lincoln, CA

Carton flow rack in Lincoln gives repeat case picks a dedicated home instead of scattering active inventory across reserve shelving. Inclined roller lanes carry suitable cases or totes toward the picking face as earlier containers leave. For a building materials supplier, that arrangement can separate boxed fittings and packaged accessories from bulky stock while keeping frequently requested items within a defined picking area.

Near Lincoln Regional Airport, a layout should preserve the handling routes needed for larger materials rather than extend small-item shelving into them. For operations receiving freight via Highway 65, replenishment access should connect receiving and reserve storage without cutting through order assembly. Those references guide questions about movement; actual doors, columns and inventory determine the proposed arrangement.

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Why Carton Flow Racking Fits Repeat Case Orders

Start with the assortment rather than a standard shelf depth. We compare container dimensions, loaded weights and picking frequency so lane assignments reflect daily demand. A fast-moving accessory may need several faces, while an occasional item may belong on separate shelving instead of occupying a deep gravity lane.

We are a division of Warehouse Equipment & Supplies Co., with supplying and installing experience since 1997 behind our Lincoln equipment planning. That background supports a practical conversation about how replenishment, picking and reserve inventory fit together, including where a flow system helps and where another storage method deserves space.

A case flow rack can support order picking speed by presenting the next container at a consistent location. The benefit depends on readable SKU positions, suitable reach heights and replenishment discipline, not simply adding rollers. We consider the operator's handling sequence alongside the proposed rack footprint.

Free warehouse consultation

CAD layout with position counts

Installation coordinated with installation partners

Carton flow rack with gravity wheel beds and case lanes

Carton flow shelving in use on a warehouse pick line

Storage and Industrial Context

Service-area context includes Lincoln Regional Airport, Highway 65, Nicolaus Road.

Building materials

Light manufacturing

Regional supply

How We Configure Your Carton Flow Rack

Profile the containers

Provide representative cases and totes, including the lightest and heaviest loads. Bottom condition, rigidity and contact area influence roller selection. We also identify packages that deform, catch or need a different storage approach before assigning them to gravity-fed positions.

Set widths and separation

Lane widths and dividers follow the actual package range, with clearance for movement and separation between adjacent SKUs. Shelf depth reflects replenishment quantities, while front presentation considers whether staff remove entire cartons or pick individual pieces from an open container.

Draw both working faces

The plan reserves two accessible faces: front picking and back replenishment. Loading newer containers behind earlier receipts supports FIFO movement within each lane. Aisle space must remain usable when replenishment carts arrive, not merely appear open on an empty floor drawing.

Confirm the supporting structure

Where retrofit pallet rack bays are proposed, compatibility must be verified before components are selected. Beam interfaces, bay dimensions, load ratings and surrounding obstructions all matter. An existing frame is not automatically suitable because the flow shelf appears to fit between its uprights.

Carton Flow Rack Planning and Installation

Planning begins with the active SKU list and a measured floor layout. We distinguish replenishment stock from cases awaiting dispatch so storage does not absorb the working area needed to assemble orders. The drawing should show shelf elevations, picking access and the relationship to nearby reserve positions.

For pick modules, we consider how each picking position connects to the next task. Containers should arrive at a usable presentation point without forcing staff to reach around adjacent stock. Shelf arrangement also needs room for labels, empty-container removal and the handling tools actually present.

Installation planning addresses component delivery, assembly space and the sequence for opening storage positions. Where operations continue nearby, the work area and inventory transfer need clear boundaries. The proposed sequence is discussed with the operator rather than based on an assumed shutdown window or receiving schedule.

Before handover, representative containers should travel through the intended lanes under expected loading conditions. Checks cover movement, front retention, divider spacing and access from both sides. Staff also need a clear lane map and replenishment instructions so the planned FIFO sequence remains understandable during everyday operation.

Case and each picking operations

Order fulfillment lines carrying many active SKUs

Grocery, beverage, and consumer goods distribution

Kitting and light assembly feed lines

Bays that need reserve pallets stacked above the pick face

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Recent Installations

A selection of recent pallet rack installations.

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Build a Quote Around Your Picking List

Send your Lincoln floor dimensions, container sizes, loaded weights and replenishment quantities for a carton flow racking discussion. Include photographs of any existing bays and describe how orders leave the picking area. Those details help establish a useful scope before equipment selection.

Lincoln warehouse racking · Carton flow product specifications · Pallet flow options · Pushback storage options

Sacramento Pallet Racks

836 57th St.

Ste 410

Sacramento, CA 95819

(916) 357-9401

Monday - Friday: 8:00 AM - 6:00 PM

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